SMAC产品在包装应用 高速就飞标注 灌装线拒绝系统

包装应用
-->
smac actuators are often used in packaging applications including bottling, labeling, and product placement for blister packaging.smac执行机构通常用于包装的应用包括瓶、标签,并置入性行销泡壳包装。
precise and repeatable control of force and stroke, along with high operating speeds, make our linear and linear/rotary actuators ideal for many packaging lines.精确和可重复地控制武力和中风,连同高运转速度,使我们的线性和线性/扶轮执行机构适用于许多包装线。feedback to the controller also allows for verification during the packaging process, reducing the number of errors that leave the line.反馈到控制也允许对在包装过程,验证错误数量的减少离开线。
smac advantages:smac优点:
long life (100million+ cycle) = less down time for maintenance.寿命长(的转会资金+周期)=不停机时间维护。
more production time at high speed operation.在生产高速运转。
quieter operation = no noise from the compressed air.消音操作=没有声音从压缩空气。
cost savings = smac is completely electric, no air leaks to keep on top of/chase down.完全smac节省成本=电动、没有空气泄露给保持优势/追剿。no air consumption.没有空气的消费。
programmable position, speed and force.可编程的位置、速度和力量。
feedback of force, position and speed.反馈的力量,位置和速度。
electric, not pneumatic电,而不是气动

cup dispensing杯调剂
high speed dispensing at 400+ per minute.高速分配在每分钟400 +。replaces pneumatic cylinders for higher speed, longer life and quiet operation.取代气缸为高速度、质量好、寿命长、运行宁静。

bottle filling:灌装:
a programmable motion profile and speed of the filling process allow you to easily alter the motion profile based upon the material that you are running & the container you are utilizing at the time for the fastest fill time.一个可编程的运动速度的简介和充填过程很容易让你改变基于运动剖面资料,你正在运行和集装箱你正在使用最快的速度的充填时间。excellent flexibility.优秀的灵活性。

deblistering (popping pills)deblistering(出现药)
automates dispensing of tablets from foil and plastic containers.自动分配的药片从烘托和塑胶容器里。key points using smac actuators are speed, force control, strokeadjustment and noise.使用电动执行机构smac要点速度,打击力控制,strokeadjustment和噪音。conventional solenoid is open loop bang-bang between 2 end-stopsand not controllable in terms of force, speed or position.传统的电磁是两end-stopsand开环,如棒棒而言不可控的力量、速度或位置。

the bottle/carton ejector for filling lines这个瓶子/纸箱弹射填充线
it is not possible to just push these bottles out if the fill level is not correct as the bottle will fall over.这是不可能就按这些瓶子填是否是水平不正确瓶子将倒。first the actuator must slowly make contact and start the bottle moving then do the high speed push after 10mm or so of movement.首先要联系并执行机构必须慢慢开始瓶子移动然后做高速推使得后的运动。total out and back is 50ms, 1200/min.总出去,50ms回来,1200 /分钟。


high speed on the fly labeling高速就飞标注the label applicator (smac actuator) matches the speed of the conveyor as the productcomes through.标签销售人员(smac致动器的速度)比赛productcomes输送的通过。adjustable speed and height for the different kind of products and then soft-land with controlled force.可调速度和高度为不同的产品,然后soft-land与控制的部队。


capping of bottles盖的瓶子
cap rotates to engage slot.与帽子旋转槽。detect and report no/obstructed nozzle.检测和报告没有/阻塞喷嘴。smac actuators can adjust force and torque, show the different quality check capabilities such as cap height, torque limit, force required to press in, and even check the clicks on child proof caps.smac执行机构可以调整力及力矩平衡的,表现出不同的质量检测能力,如帽高度、扭矩限制、力要求记者在,甚至检查点击兹盖。孩子


bottle filling line rejection system灌装线拒绝系统this application rejects bottles or cans from a filling line.这个应用程序拒绝瓶或罐与馅料线。the level of liquid in the bottle determines if it is accepted or rejected.液体的水平决定了它在瓶子里被接受或拒绝。this is sensed as the bottle passes through an inspection process upstream from the actuator station.这是感觉到的瓶子经过一个上游检验过程中致动器的车站。if it fails this test a signal is given to the smac controller to perform a cycle.如果这次考试不及格信号给smac控制器执行一个周期。there is a delay between the bottle being sensed and the signal being given, which is controlled by a plc on the line.有间的时间延迟的瓶子被感知和信号是了plc控制的危险。
there are two routines programmed into the unit.有两种程序编程到单位。the first (program a) is a two-stage move consisting of a slow move out to an interrupt position, followed by a fast out and retract move.第一个程序”a”)是一种两级移动组成的一个缓慢移至一个中断的位置,其次是一个快速,收回移动。the second (program b) is a simple out and retract, for high speed applications.第二(程序“b”是一种简单,收回,高速应用。there are three a profiles set in the controller and one b profile, along with an edit routine for each.有三个“a”的型材控制器和一个b的个人资料,以及编辑程序,每箱20袋。the three different a profiles are selected using input channels, the program has to be stopped and ms240 typed to run profile b.“a”三种不同的型材使用输入通道的选择,这个程序必须停下来,ms240打跑谱 b啊。”there are a number of registers used to store the three positions (start, interrupt, final) and two accelerations (initial, final).有许多登记用来存储三个位置(开始,打断他们,最终)和两个加速度(首、完工)。editing is done through an omron plc using the rs232.编辑是通过一个欧姆龙可编程序控制器采用rs232。all setup is by touch screen via rs232 to the controller.所有启动是通过触摸屏通过rs232的控制器。the operator sets the profile needed.接线员设置剖面的需要。
the lal90-50 actuator and lac1 controller sit inside a stainless steel box.这lal90-50驱动器和lac1控制器坐在里面不锈钢盒子。this is necessary as the unit will be in an environment that will be washed down regularly.这是必须的,因为单元的环境将会定期洗掉。the rod exits the box through a 10mm wiper seal.杖向盒子刮通过使得密封。the cable from the actuator will have the 25-pin d-type connector replaced by a 15-pin connector and will plug directly into the controller.致动器的电缆有25-pin d型连接器被一种15针连接器,将插头直接进入了控制器。
the smac system improves upon the previous method because:smac系统可改善的方法在先前的原因是:
the previous system was pneumatic, and if the cylinder did not reject any bottles for several hours and then had to reject one, static friction in the seals would cause the first cycle to be slow and ejector could be hit by the next bottle in the line.以前的系统,气动缸没有拒绝任何瓶子几个小时,就必须拒绝,静摩擦在海豹就会引起第一次往返缓慢和顶出可能受到影响,而另一个瓶子的可能性。
the profile can be changed for different bottle shapes.配置会为之改变不同的瓶子的形状。slow approach then high speed means bottles do not fall over, an important factor for high-cost liquid bottling.缓慢的方法然后高速意味着瓶子不摔倒,高成本的重要因素液体灌装。this could not be done with the previous system.这可能不会去做与先前的系统。
out and back movements in 50ms means the actuator is suitable for lines up to 1,200 bottles per minute, good for filling glass bottles.背运动,50ms意味着致动器,适合线每分钟1200瓶,有利于灌装玻璃瓶。(cans run about 2,200 per minute and are usually split into two inspection lines of 1,100 per minute each.)(罐跑大约2200 /分钟,通常分成两种检测线的每分钟。每1100
----------------------------------------------
此篇文章从博客转发
原文地址： Http://blog.gkong.com/more.asp?id=129715&Name=ytam2007